~ Microwave rice heating pads
~ Food: a basket of assorted nuts plus a nut cracker?
~ BBQ apron and a selection of special BBQ spices or rubs
~ Roll-up tool organizer (good for the car or pick-up truck) or maybe a roll-up tool organizer for his woodworking chisels.
~ 5-gallon bucket tool tote - it is usually canvas fabric. The inside goes into the bucket and might have dividers inside, the outside drapes over the lip of the bucket and has a circle of pockets. There is a slit for the handle.
~ A hardware (screws, nuts, bolts, washers, etc) organizer made from baby food jars. Nail the jar lids to a length of wood. Fill the jars with assorted hardware then screw them back onto their lids.
~ Leather belt or cellphone holder (leather stores have kits)
~ Coffee cup cozies (like those cardboard sleeves they put over hot coffee cups at Starbucks except make them from fabric.) Or beer bottle cozies.
~ Embellished T-shirt - maybe stencil on your own funny saying
~ A remote control organizer he can drape over the arm of his favorite chair.
~ Magazine organizers made out of cereal boxes.
~ Heavy-duty moisturizing lotion in some manly scent.
~ Glove compartment organizer
~ Burn a CD of special songs or download a group to put into his MP3 player.
~ Bird feeder
~ Beer glass charms (so the guys don't forget which glass is theirs)
~ If he jogs/runs or just walks the dog a lot, a wristband 'pocket'. It is made of stretchy fabric. He can put his ID and maybe a debit card into a zippered compartment then slip the whole thing on his wrist. Along the same lines, if he travels a lot, a travel organizer - maybe even an organizing system for his expense report receipts.
~ And my hubby is an electronics geek. There has to be some way to keep track of all those wall warts (power supplies). Maybe a huge set of cable and wire identifiers. I just don't know how I'd make them yet.
~ Romantic: Coupon book of 'anything he wants' items. Or a massage - with homemade massage oils? Non-romantic: Detail his car, dessert of the month coupons.
~ A tray or basket for his dresser where he can drop his keys, wallet, etc. Maybe decopage some family photos on it and a few of the kids' handprints.
~ Tie rack? Belt rack? Baseball cap rack?
~ Glass etched mirror - his favorite sports team? his favorite beer? Find the mirror at a thrift store.
~ Gift baskets: For the golfer? balls, tees, hand towel, club covers. For the snacker? cheese logs, salami, crackers. Decide on a theme and go for it!
~ Not just lounge pants but father and son lounge pants!